2013年11月19日星期二

CBN grinding wheel in the stone 's role

Cubic boron nitride (CBN) grinding wheel is grinding carbide , glass,

ceramics , precious stones high hard and brittle material effects tools in

recent years, with high-speed ultra-precision grinding grinding technology

rapid development of grinding wheels made ​​more high demand, ceramic resin

bonded grinding wheel can no longer meet
Production needs, because of its combination of metal bonded grinding wheel ,

high strength, good formability , long life and other significant

characteristics of the production has been widely used by metal-bonded

diamond wheels are manufactured in different ways there are sintered ,

plating two types , in order to give full play to the role of super abrasive

abroad from the 20th century, the  Plastic impact modifier early 90s with a high temperature brazing

process to develop a new wheel, which wheel is still in the research and

development stage .
The cutting tool is a grinding wheel , which consists of many small and hard

abrasive particles and adhesive bonding agent made ​​of the porous body .

Directly responsible abrasive cutting work must be sharp and has high

hardness, heat resistance and a toughness. Commonly used abrasive alumina (

also known as corundum ) and silicon carbide two kinds . Alumina-based

abrasive , high hardness, good toughness, suitable for grinding steel

material . Silicon carbide abrasive hardness is higher and more sharp , good

thermal conductivity , but more brittle , suitable for grinding cast iron and

carbide grinding wheel in the grinder as a cutting tool with the workpiece

machining side
France . The method is characterized by:
( 1) Since the abrasive grinding wheel itself has a high hardness and heat

resistance , high hardness can be processed so grinding materials such as

hardened steel , carbide, etc. . ( 2 ) determine  Zinc stearate the characteristics of the

grinding wheel and grinding grinding system can make even a trace cutting ,

general ap = 0.001 ~ 0.005mm; grinding speed is high , generally up to v = 30

~ 50m / s; grinder stiffness ; using hydraulic transmission, so grinding can

be obtained economically with high precision (IT6 ~ IT5) and a small surface

roughness (Ra = 0.8 ~ 0.2μm). Grinding is one of the main methods parts

finishing . ( 3 ) As intense friction , leaving the grinding zone temperature

is high. This will cause the workpiece to produce stress and deformation of

the workpiece surface and even cause burns . Therefore, a lot of grinding

coolant must be injected to reduce the grinding temperature . Also from the

coolant and lubrication chip . ( 4 ) grinding large radial forces . This will

cause the machine - grinding wheel - workpiece system flexibility retreat ,

the actual depth of cut less than the nominal depth of cut . Therefore, the

grinding will be completed when the  Optical brightener  light is not to be infeed grinding to

remove the error . ( 5 ) After blunt abrasive , grinding force also increased

, resulting in grain crushing or off, re- exposing the sharp edge , this

feature is called " self-sharpening ." Self-sharpening of the grinding head

in a certain period of time to normal, but over a certain working time should

be performed after manual trimming , grinding force increases so as to cause

vibration , noise, and damage the workpiece surface quality.

1 条评论:

  1. The CBN wheel is a diamond abrasive wheel, which is a cutting tool that is use in cutting hard materials, like ferrous material. It is considered a superbrasive tool, which means that it can be used to cut material that only diamond can cut. What makes CBN different from its counterparts is its ability to provide more precise and consistent cut. This allows for producing quality products. Just like grinding wheels are circular in shape and made from a combination of different compressed coarse materials.

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