Cubic boron nitride (CBN) grinding wheel is grinding carbide , glass,
ceramics , precious stones high hard and brittle material effects tools in
recent years, with high-speed ultra-precision grinding grinding technology
rapid development of grinding wheels made more high demand, ceramic resin
bonded grinding wheel can no longer meet
Production needs, because of its combination of metal bonded grinding wheel ,
high strength, good formability , long life and other significant
characteristics of the production has been widely used by metal-bonded
diamond wheels are manufactured in different ways there are sintered ,
plating two types , in order to give full play to the role of super abrasive
abroad from the 20th century, the Plastic impact modifier early 90s with a high temperature brazing
process to develop a new wheel, which wheel is still in the research and
development stage .
The cutting tool is a grinding wheel , which consists of many small and hard
abrasive particles and adhesive bonding agent made of the porous body .
Directly responsible abrasive cutting work must be sharp and has high
hardness, heat resistance and a toughness. Commonly used abrasive alumina (
also known as corundum ) and silicon carbide two kinds . Alumina-based
abrasive , high hardness, good toughness, suitable for grinding steel
material . Silicon carbide abrasive hardness is higher and more sharp , good
thermal conductivity , but more brittle , suitable for grinding cast iron and
carbide grinding wheel in the grinder as a cutting tool with the workpiece
machining side
France . The method is characterized by:
( 1) Since the abrasive grinding wheel itself has a high hardness and heat
resistance , high hardness can be processed so grinding materials such as
hardened steel , carbide, etc. . ( 2 ) determine Zinc stearate the characteristics of the
grinding wheel and grinding grinding system can make even a trace cutting ,
general ap = 0.001 ~ 0.005mm; grinding speed is high , generally up to v = 30
~ 50m / s; grinder stiffness ; using hydraulic transmission, so grinding can
be obtained economically with high precision (IT6 ~ IT5) and a small surface
roughness (Ra = 0.8 ~ 0.2μm). Grinding is one of the main methods parts
finishing . ( 3 ) As intense friction , leaving the grinding zone temperature
is high. This will cause the workpiece to produce stress and deformation of
the workpiece surface and even cause burns . Therefore, a lot of grinding
coolant must be injected to reduce the grinding temperature . Also from the
coolant and lubrication chip . ( 4 ) grinding large radial forces . This will
cause the machine - grinding wheel - workpiece system flexibility retreat ,
the actual depth of cut less than the nominal depth of cut . Therefore, the
grinding will be completed when the Optical brightener light is not to be infeed grinding to
remove the error . ( 5 ) After blunt abrasive , grinding force also increased
, resulting in grain crushing or off, re- exposing the sharp edge , this
feature is called " self-sharpening ." Self-sharpening of the grinding head
in a certain period of time to normal, but over a certain working time should
be performed after manual trimming , grinding force increases so as to cause
vibration , noise, and damage the workpiece surface quality.
The CBN wheel is a diamond abrasive wheel, which is a cutting tool that is use in cutting hard materials, like ferrous material. It is considered a superbrasive tool, which means that it can be used to cut material that only diamond can cut. What makes CBN different from its counterparts is its ability to provide more precise and consistent cut. This allows for producing quality products. Just like grinding wheels are circular in shape and made from a combination of different compressed coarse materials.
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